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Aviation safety reports, made easier to study

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NTSB Report

October 13, 2000 · Aerospatiale AS350-BH · N532BH

Hilo, HI

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
October 13, 2000
Injury Outcomes
No injuries (2 uninjured)
Location
Hilo, HI
Aircraft
Aerospatiale AS350-BH
Tail Number
N532BH
Operator
Blue Hawaiian Helicopters
Injuries
None
Aircraft Damage
Substantial
NTSB Number
LAX01LA016

The tail boom of the helicopter bent downward during landing following a practice hovering autorotation. The pilot reported that the accident occurred following their third hovering autorotation landing. He said that the touchdown was acceptable and would have met check ride criteria. About 2 seconds after touchdown there was "an obvious component failure" felt throughout the airframe, accompanied by severe vibrations and "audible and physical indications" of failure. After exiting the aircraft, the pilot expected to find a problem in the main rotor head and was surprised to find the tail boom bent downward at the midpoint. A postaccident examination of the helicopter revealed that the tail boom was fabricated from skins of thickness 0.025 inches, as opposed to a skin thickness of 0.032 inches identified in the structural repair manual. The helicopter records showed that the tail boom was originally installed on the (new) helicopter at the factory and had acquired 14,053 hours in service.

NTSB Probable Cause

Inadequate maintenance by the helicopter manufacturer during manufacture, which installed skins of inadequate thickness on the tail boom. A factor in the accident was the failure of the manufacturer's quality control system to detect the inadequate thickness.

Full Narrative

On October 13, 2000, at 0845 hours Hawaiian standard time, an Aerospatiale AS350-BH, N532BH, was substantially damaged when the tail boom was bent downward during landing following a practice hovering autorotation at Hilo International Airport, Hilo, Hawaii. The commercial certificated flight instructor and the airline transport certificated pilot being instructed were not injured. Visual meteorological conditions prevailed for the local area training flight, operated by Blue Hawaiian Helicopters under 14 CFR Part 91. The flight departed from Hilo at 0825, and no flight plan was filed. The pilot reported that the accident occurred following their third hovering autorotation landing. The pilot reported that the touchdown was acceptable and would have met check ride criteria. About 2 seconds after touchdown there was "an obvious component failure" felt throughout the airframe, accompanied by severe vibrations and "audible and physical indications" of failure. After exiting the aircraft, the pilot expected to find a problem in the main rotor head and was surprised to find the tail boom bent downward at the midpoint. A postaccident examination of the helicopter revealed that the tail boom was fabricated from skins of thickness 0.025 inches, as opposed to a skin thickness of 0.032 inches identified in the structural repair manual. The helicopter records showed that the tail boom was originally installed on the (new) helicopter at the factory and had acquired 14,053 hours in service.

Flight

Event TypeAccident
Event Time08:45 HST
Nearest AirportHilo International (1nm WSW)
Runway0
Flight Plan FiledNone
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftAerospatiale AS350-BH
Tail NumberN532BH
Aircraft CategoryHeli
DamageSubstantial
OperatorBlue Hawaiian Helicopters
Operating RulePart 91
Engines1
Engine TypeTurboshaft
Engine DetailsTurbomeca · ARRIEL 1B · Turboshaft · 641
Seats6

People & Injuries

Injury SummaryNo injuries (2 uninjured)
Fatal0
Serious0
Minor0
Uninjured2
Total2
Crew 1Age 45 · Second Class

Conditions

ConditionsVMC
LightDaylight
WindCalm
Visibility6 sm
CeilingBroken clouds 3200 ft
Temperature / Dew Point17 C / 16 C
Altimeter30.00 inHg
Observation Time18:53
Weather SourceWFAC

Appendix: Source Data