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NTSB Report

February 6, 2009 · Davis Sonex · N555SX

Crossville, TN

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
February 6, 2009
Injury Outcomes
1 injury (1 minor injury)
Location
Crossville, TN
Aircraft
Davis Sonex
Tail Number
N555SX
Injuries
Minor
Aircraft Damage
Substantial
NTSB Number
ERA09CA162

The pilot of the amateur-built airplane was initiating a test flight to check a new propeller. After advancing the throttle, the airplane accelerated with normal power. However, at an altitude of 300 feet, the engine lost total power. The pilot turned back to the departure runway and landed on soft ground to the south of the runway. The landing gear collapsed, substantially damaging the firewall. Examination of the airplane revealed that continuity existed throughout the engine drivetrain, and the engine had no visible damage. The fuel was sampled and no contamination was observed. Examination of the fuel filter revealed no obstructions, the fuel pump operated normally, and the air filter was clean. The spark plugs were determined to be functional; however, no electrical energy was being delivered to the spark plugs. Further examination revealed that the electronic control unit (ECU) was not transmitting voltage to the dual coils. The ECU was manufactured to automotive specifications, and was supposed to be installed in an area of the airplane where temperatures do not exceed 65 degrees Celsius (preferably on the cabin side of the firewall). The ECU on the accident airplane was installed on the engine side of the firewall.

NTSB Probable Cause

A total loss of engine power during initial climb due to the failure of the ignition power supply as a result of the improper installation of the electronic control unit.

Full Narrative

The pilot of an amateur-built Sonex airplane was initiating a test flight to check a new propeller. After advancing the throttle, the airplane accelerated with normal power. However, at an altitude of 300 feet, the experimental UL Power 260i engine lost total power. The pilot turned back to the departure runway, and landed on soft ground to the south of the runway. The landing gear collapsed, substantially damaging the firewall. Examination of the airplane revealed that continuity existed throughout the engine drive train, and the engine had no visible damage. The fuel was sampled and no contamination was observed. Examination of the fuel filter revealed no obstructions, the fuel pump operated normally, and the air filter was clean. The spark plugs were determined to be functional; however, no electrical energy was being delivered to the spark plugs. Further examination revealed that the electronic control unit (ECU) was not transmitting voltage to the dual coils. The ECU was manufactured to automotive specifications, and was supposed to be installed in an area of the airplane where temperatures do not exceed 65 degrees Celsius (preferably on the cabin side of the firewall). The ECU on the accident airplane was installed on the engine side of the firewall.

Flight

Event TypeAccident
Event Time16:00 EST
Nearest AirportCrossville Memorial Airport (0nm)
Runway26
Runway Length5100 ft
Runway Width100 ft
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftDavis Sonex
Tail NumberN555SX
Aircraft CategoryAir
DamageSubstantial
Operating RulePart 91
Engines1
Engine TypeReciprocating
Engine DetailsUl Power · 260i · Reciprocating · 100

People & Injuries

Injury Summary1 injury (1 minor injury)
Fatal0
Serious0
Minor1
Uninjured0
Total1
Crew 1Age 68 · Sprt · Minor

Conditions

ConditionsVMC
LightDaylight
Wind260° @ 8 kt
Visibility10 sm
CeilingNone
Temperature / Dew Point57 / 37 C
Altimeter30.31 inHg
Observation Time21:00
Weather SourceWFAC

Appendix: Source Data