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Aviation safety reports, made easier to study

NTSB Reports is an independent research and search tool for public aviation accident and incident records. It brings NTSB aviation reports, structured fields, docket files, extracted figures, photos, videos, and update history into one searchable interface.

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July 20, 2020 · Rockwell S2R No Series · N1662S

Harlan, IA

Overview

Report Status
Final with probable cause
Event Type
Accident
Date
July 20, 2020
Injury Outcomes
No injuries (1 uninjured)
Location
Harlan, IA
Aircraft
Rockwell S2R No Series (1973)
Tail Number
N1662S
Operator
Slater S Spray Service
Injuries
None
Aircraft Damage
Substantial
NTSB Number
CEN20LA294

The pilot of the aerial application flight was spraying a field when the top portion of the rudder partially separated from the airplane. The airplane yawed abruptly left and remained in an uncontrollable left yaw for about 10 to 15 minutes, at times pitching uncontrollably downward until the broken portion of the rudder separated. The airplane landed without further incident. Postaccident metallurgical examination of the upper rudder hinge revealed a fatigue fracture.

NTSB Probable Cause

The fatigue fracture of the upper rudder hinge that resulted in a partial separation of the rudder from the airplane during a spray pass.

Full Narrative

On July 20, 2020, at 1600 central daylight time, an Aero Commander S2-R, N1662S, was substantially damaged when it was involved in an accident near Harlan, Iowa. The pilot was uninjured. The airplane was operated as a Title 14 Code of Federal Regulations Part 137 aerial application flight. The pilot stated that, during a spray pass, he felt the airplane yaw abruptly left and remain in an uncontrollable left yaw for about 10 to 15 minutes, at times pitching uncontrollably downward. The top 2/3 of the rudder had separated and the remainder was attached. When the top portion of the rudder completely separated, the pilot regained control of the airplane and landed without further incident. The separated portion of the rudder was not recovered. The top rudder hinge had fractured through and had brown-colored features consistent with corrosion. The remaining portion of the rudder and stabilizer was retained for metallurgical examination. Postaccident metallurgical examination revealed the upper rudder hinge was fractured through the two hinge barrels attached to the vertical stabilizer aft spar. The interior surfaces of the barrels were mostly covered with a tacky black grease. Thick grease deposits were also present on adjacent surfaces above the upper barrel and below the lower barrel. Portions of the upper hinge barrel interior fracture surfaces had flat fracture features in the radial plane with curving boundaries, features consistent with fatigue. Ratchet marks were also observed consistent with fatigue emanating from multiple origins. The fatigue regions covered approximately 90% of the fractured cross-section. The vertical stabilizer was cleaned, inspected, and repaired March 8, 2011, in accordance with designated engineering approved data. Airworthiness Directive 79-10-10, To Prevent Separation of the Single Upper Hinge from The Rudder Assembly, was complied with June 3, 1997, per Federal Aviation Administration Form 337 by installing an additional rudder hinge.

Flight

Event TypeAccident
Event Time16:00 CDT
Nearest Airport0nm
Flight Plan FiledNone
Flight Plan ActivatedNo
Aircraft FireNo
Aircraft ExplosionNo

Aircraft

AircraftRockwell S2R No Series
Tail NumberN1662S
Aircraft CategoryAir
DamageSubstantial
OperatorSlater S Spray Service
Operating RulePart 137
Engines1
Engine TypeTurboprop
Engine DetailsHoneywell · TPE331-10 · Turboprop · 940
Seats1

People & Injuries

Injury SummaryNo injuries (1 uninjured)
Fatal0
Serious0
Minor0
Uninjured1
Total1
Crew 1Age 29 · Second Class · None

Conditions

ConditionsVMC
LightDaylight
Wind6 kt
CeilingBroken clouds 3900 ft
Temperature / Dew Point63 F
Altimeter30.01 inHg
Observation Time15:55
Weather SourceWFAC

Appendix: Source Data